Copper Coated Silica Fibers

Main features:

  • Operating at temperatures up to 600°C (valid for non-oxidizing atmospheres)
  • Outstanding mechanical strength and flexibility
  • Zero outgassing in high vacuum environments
  • Solderable for connector integration (epoxy-free option)
  • Efficient heat dissipation with metal coating
  • Sterilization compatibility: Steaming, ETO, steam, e-beam, or gamma

Mir Photonics’ Copper-alloy Coated Silica Fibers represent the pinnacle of fiber technology for applications exposed to extreme conditions, including very high temperatures, high vacuum, and harsh or demanding operational environments. Engineered to perform where conventional fiber solutions reach their limits, these fibers combine excellent optical stability with robust thermal and mechanical performance, making them well suited for industrial, scientific, and aerospace use cases.

These copper-alloy coated fibers retain all the key advantages of traditional silica-silica fibers, such as low optical loss, chemical stability, and consistent transmission characteristics. In addition, the metallic coating provides substantial improvements in mechanical strength and durability, as well as increased resistance to fatigue and mechanical stress when compared to polymer-coated fibers. This results in improved reliability and extended service life in applications involving vibration, repeated handling, or elevated thermal loads.

Their optical transmission spans a wide range from 220 to 2400 nm, depending on the choice of UV or NIR silica fiber cores, enabling use across a broad spectrum of optical and spectroscopic applications. Notably, these fibers maintain reliable performance across an extreme temperature range, from cryogenic levels down to –270°C up to continuous operation at temperatures as high as 600°C, while also tolerating humidity levels of up to 100% without compromising optical or mechanical integrity.

Specification of Cu-alloy coated Fibers
Core/ Cladding material Step IndexPure Fused Silica Core / Fluorine Doped Silica Cladding
Graded IndexGermanium Doped Fused Silica Core / Pure Fused Silica
Fiber core diameters, μm9; 50; 62.5; 100; 200; 400; 600
Cu-alloy coating thickness, μm15 – 50 (depending on fiber diameter)
Standard Numerical Aperture (NA)0.22 ± 0.02
Available Numerical Aperture (NA)0.12 ± 0.02 0.26 ± 0.02
Min operating temperature, °C-270
Max operating temperature, °C600
Humidity RangeUp to 100%
Minimal bending radius (long term)200 x fiber outer diameter
Minimal bending radius (short term)100 x fiber outer diameter
 Tensile strength (short gauge), GPa3.5 – 6
 Two point bending strength, GPa>10
Static fatigue parameter>100
Parameters of standard Cu-alloy coated Fibers
CodeTypeCore, μmCladding, μmCoating Cu, μmNA
100/110 CuStep Index Multimode100 ± 2%110 ± 2%145 ± 5%0.22
200/220 CuStep Index Multimode200 ± 2%220 ± 2%270 ± 5%0.22
400/440 CuStep Index Multimode400 ± 2%440 ± 2%535 ± 5%0.22
600/660 CuStep Index Multimode600 ± 2%660 ± 2%745 ± 5%0.22
50/125 CuGraded Index Multimode50 ± 2%125 ± 2%165 ± 2%0.22
9/125 CuSingle mode9 ± 5%125 ± 5%165 ± 2%0.13

High temperature environments

Harsh Chemical environments

Nuclear radiation resistant devices

Down-hole sensing for oil and gas industry

High Power Laser delivery

Medical applications

Soldered fiber bundles